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Paros Tiles. Sara Tiles. Nimes Tiles. Jimki Tiles. Oxidised Tiles. Harbour Tiles. Bazalt Tiles. Salt Tech Range. Energy Tiles. Burrow Tiles. Costa Tiles. Mix It Range. Metrix Range. Cosmopolitan Range. Barkeley Range. Munari Range. Q-Marmi Range. There are numerous types of clays utilized, in particular the red bodied tiles, a trade mark of Italian manufacture. Tiles are manufactured from a number of different materials, which are discussed below. Many of the performance requirements, like grades, surface wear resistance and porosity apply to all types of tiles.
Modern ceramics through a wide range of colours, textures, sizes and shape, allow the designer an infinite variety of aesthetic effects. They are extremely functional, in that they do not burn, do not scratch or abrade easily, and are inert to attack by many chemicals, which would normally do serious damage to other finishes. Ceramic tiles are indeed a traditional material for wall and floor coverings dating back thousands of years.
The making and fixing of ceramics are amongst the oldest crafts in the world. The raw materials used for the tile body are usually natural occurring materials consisting mainly of clays, quartzitic silica sands and carbonates or feldspars.
The raw materials are usually batched and milled and then spray dried ready for forming; the moisture content dependent on the method of forming to be used. Tiles are formed to the required shape either by extrusion split tiles , extrusion and cutting punch tiles , or dry pressing. After forming, the tiles are further dried to remove the remaining moisture content, and are then fired in kilns of various types.
During this firing process, physical and chemical changes take place. Tiles with different characteristics in terms of porosity, strength and hardness are produced depending on the raw materials and firing temperatures used. Porosity is an important parameter, which has bearing on the behaviour of the tile and its possible end use; see performance requirements above. In the case of glazed tiles, there are two main ways of firing the tiles. In The once-fired method Monocottura , the glaze is applied directly to the green ware, which is then fired, cooled and sorted.
The twice-fired method Bicottura calls for the green ware to be fired first, and after cooling and sorting the glaze and decorations are applied to the bisque and the second firing takes place. Clay could mean any floor or wall tile made from clay. Manufacturing processes vary in complexity, from extensive treatment and refining of the material for ceramic tiles to simpler shaping and firing for terracotta and quarries.
Exposed aggregate tiles are manufactured in the same way as terrazzo tiles except that the aggregate chips are left exposed and are not polished to a smooth surface as with terrazzo. Glass tiles mosaics are produced to exact specifications with a natural tumbled finish and in colours that reflect the subtle hues that can be found in our natural environments. Glass tiles also offer an exciting range of bright colours, which have endless potential for any home, used on their own or in combination with other types of finishes. Granite poses few problems from wear, as the stone is very hard and durable.
Many floors provide years of use without having to be re polished.
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Granite tends to be more porous than marble and the lighter colour granites can be very porous; granite can be sealed with a penetrating seal to eliminate the porosity problem. Granite consists primarily of quartz, mica and feldspar. Available in a myriad of natural colours and in other striking colours like black, granite is a product that can be relied upon to exceed expectations of durability in any application. Limestone is the most abundant of non-clastic sedimentary rocks, composed principally of the mineral calcite calcium carbonate , the mineral dolomite, or some combination of the two.
These natural stones are valued for their luxurious texture and consistent colour. Marble is a metamorphic rock possessing a distinctive crystalline texture. Marble is composed principally of the carbonate minerals calcite and dolomite, singly or in combination. Available in a wide spectrum of colours, ranging from cloudy pale tones to rich dark hues and veining.
Marble is typically suited only for interior applications. It is extremely popular in bathrooms and living areas for floor and wall tiling. Patinato Marble can be used in both interior and exterior applications.
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A decorative wall or floor finishing made of small cubes or pieces of marble, glass, burnt clay, pepples, etc. They can be laid as plain unicoloured sheets or made into a pattern. Mosaic has excellent water and frost resistance and its frequent joints improve slip resistance. Whether the cubes have been cut into squares or strips, laid flat or has some relief - the effect is stunning! Where natural stone has been used, these solid stone tiles have been quarried, honed and tumbled to bring out their natural tonings and textures.
Mosaics are available in a range of sizes and are ideal for indoor or outdoor applications. See Glass. Porcelain is a more recent development of ceramic tile, but it is composed of finer clays and fired at much higher temperatures. That process makes porcelain tiles more homogenous, much stronger and less prone to moisture and stain absorption; porcelain has a very low water absorption rating — less than 0.
For these reasons, porcelain can be used for both indoor and outdoor installations and because the colour goes all the way through, small scratches or chips are less noticeable. Mineral elements locked within the stone give Quartzite its characteristic sheen while flecks of quartz add sparkle. Available in a natural or honed finish, Quartzite is an excellent choice for walls or floors and is particularly popular for outside areas.
There are many different sizes and shapes, including copings and stair treads available. They have attractive red-yellow colours Flashes , are usually hard wearing and non-slip. They are porous and should not be polished, but can be sealed using a penetrating sealer. Some manufactures to produce low porosity types. Sandstone is predominantly composed of consolidated quartz and sand grains which are cemented together over a long period of time. The versatility and durability of sandstone together with the rich variety of earth tones, textures and rustic look makes it a popular stone in both residential and commercial applications.
Sandstone is processed from raw slabs, cut into specific module tile sizes and can then be polished to a honed finish matt finish which can be either calibrated or un-calibrated.